I would suspect that your pics are all different sizes (pixel height by pixel width) and/or aspects (portrait and landscape)
if you set your action up on a pic that is say 750 pixels high by 500 wide
and then your directory contains pix of various sizes say.. 80x40 up to 700x1200
your watermark will appear to 'jump' all over the pic and the font will appear to be different 'sizes'
in fact the watermark is exactly the same size in every pic, just looks large on small pics, and small on large pics, and just right on the pics that match (or are very close) to the size of your initial pic (the one you used to set up the batch).
and on the landscape vs. portrait ones, PS places it in exactly the 'spot' that you initially set up, but the background that it is set on changes constantly.
sort your pics by size and aspect into different directories and create a batch for each dir.
alternatly, if your pics are all the same 'original size' I would reccommend that you run one batch to resize, then another to place the watermark, I have had to do this before.
hope that helps
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