borked

Is your PHP on the new server running in safe mode? If so, the script that is probably disabling time limits with set_time_limit(0) could be failing due to the global timeout limit set in php.ini. ie if it is running in safe mode, set_time_limit() does not work.

If not, just check your php timeout limit in php.ini and increase accordingly (then restart) to see if the size increases

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(consider figuring out the email as test #1)